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______________________________
                              )					  
In the Matter of SAFETY AND   )
HEALTH ASSOCIATES, INC.       )
D/B/A FIRE BOSS,              )     Ref. No. 97-222-CR-SW 
Respondent.                   )
______________________________)

 

ACTION ON APPEAL

Background

On June 18, 1998, the Chief Counsel, Research and Special Programs Administration (RSPA), U.S. Department of Transportation, issued an Order to Safety and Health Associates, Inc. D/B/A Fire Boss (Respondent) assessing a penalty in the amount of $6,300 for three violations of the Hazardous Materials Regulations (HMR), 49 C.F.R. Parts 171-180.

The Order, which is incorporated herein by reference, found that Respondent knowingly offered compressed gas in cylinders for transportation in commerce without providing the required training to its hazmat employees and without maintaining training records (violation No. 1), represented, marked, certified, and offered compressed gas cylinders as having been successfully retested in accordance with the HMR without performing the hydrostatic retest at the minimum test pressure (violation No. 2), and offered compressed gas in cylinders for transportation in commerce accompanied by shipping papers on which an incorrect shipping name was used and which omitted the hazard class and Respondent's emergency response telephone number (violation No. 3), in violation of 49 C.F.R. §§ 171.2(a) & (c), 172.201, 172.202, 172.702, 172.704, and 173.34(e). Based on the actions taken by Respondent to correct these violations and to prevent future violations of the HMR, the Order reduced the $7,870 civil penalty originally proposed in the December 15, 1997 Notice of Probable Violation.

By its letter dated June 24, 1998, Respondent submitted a timely appeal of the Order.

Discussion

Respondent has admitted these violations. Its appeal (as its original response to the Notice) contends that the penalties assessed in the Order are too high and states these violations do not "pose a serious threat to safety." Respondent disagrees with the findings set forth on the third page of the Chief Counsel's Order that:

[P]roper training will ensure that Respondent's hazardous materials employees have knowledge of the HMR. If Respondent's employees had been properly trained, safety-threatening violations may have been prevented.
[F]ailing to properly test a high pressure cylinder could result in a defective cylinder being put back into service instead of being condemned. Ultimately that cylinder could burst, causing injury or death.
Respondent's discrepancies in the shipping paper could hinder response personnel in their attempts to identify the materials in case of an emergency.

With respect to the first violation, Respondent stated in its original response to the Notice that it had "a hazmat employee, properly trained with appropriate documentation, primarily responsible for retesting," and that its "error was in not realizing that every [hazmat] employee needed the testing." This admission, by itself, contradicts the statement in Respondent's appeal that "training was performed," with the only "error being record keeping."

RSPA's inspection/investigation report indicates that one of Respondent's employees received training in "the rules, policies, and requirements on Cylinder Requalification" at a prior place of employment (see Exhibit 7) and, according to Respondent, oversaw all cylinder retesting. A second retest operator stated that he was shown how to retest cylinders by a former employee, but it is doubtful that this demonstration included all three required areas of hazmat training (see 49 C.F.R. § 172.704(a)). There is no evidence that a third retest operator had ever received any training. In sum, there is no indication that Respondent itself provided any hazmat training, nor that any of its employees had ever been trained in matters related to preparing hazardous materials for shipment, including the preparation of shipping papers.

While "[p]roper training can not prevent every possible violation," as Respondent asserts, the other violations in this case appear to have resulted directly from an unawareness of basic requirements in the HMR. Adequate function-specific training by Respondent should have included such matters as the minimum retest pressure for cylinders and the required contents of shipping papers. Under all these circumstances, the $1,080 penalty allocated to this violation in the Order (after consideration of the small size of Respondent's business and its corrective actions) is appropriate and consistent with RSPA's penalty guidelines in Appendix A to 49 C.F.R. Part 107, subpart D.

The second violation, for retesting cylinders at less than the minimum test pressure, was based on a review of Respondent's retest records during RSPA's inspection. These records showed that six cylinders with a service pressure of 2,900 psi were retested at 4,300 psi (rather than 4,833 psi). Another cylinder, with a service pressure of 3,500 psi, was retested at 5,800 psi (rather than 5,833 psi). See Exhibit 6, Tab 1 to RSPA's report of inspection/investigation. Respondent's test records did not contain the cylinders' specifications, despite the requirement in 49 C.F.R. § 173.34(e)(8) to record the ICC or DOT specification. Respondent's employee told RSPA's inspector that all these were DOT-3A and 3AA cylinders.

In its response to the Notice, Respondent stated that the 2,900 psi cylinders were foreign cylinders that were retested "at the manufacturers recommended test pressure instead of 5/3 working pressure" (if higher); "our people were mainly at fault in not referencing the CFR to determine proper procedure for foreign cylinders." Respondent also stated that the last cylinder "was a domestic cylinder tested within the 1% deviation." In its appeal, Respondent states that the cylinders were "tested to 3/2 working pressure instead of 5/3." It asserts that, because "a star on a cylinder allows a higher working pressure," and that, for a cylinder allowed to be refilled to 110% of its service pressure, "a test pressure of 5/3 the stamped pressure is actually 3/2 of the true working pressure," which "does not pose any serious threat to safety." Respondent also stated that RSPA had recognized "the safety of a 3/2 test pressure" because "[p]ending D.O.T. regulations" would supposedly allow test pressure to be reduced to 3/2 of service pressure.

Respondent appears to confuse several issues with respect to this violation. First, the 4,300 psi pressure at which it retested the 2,900 psi cylinders would not have satisfied a requirement to test at 3/2 (4,350 psi) of the service pressure. Second, the requirement to calibrate retest equipment to within ±1% of test pressure, in 49 C.F.R. § 173.34(e)(4)(iii), does not authorize testing below (even by 1%) the minimum test pressure specified in the Table at 49 C.F.R. § 173.34(e). The permissible inaccuracy in retest equipment may minimize the seriousness of this violation with respect to the 3,500 psi cylinder, but not with respect to the six 2,900 psi cylinders. Third, it is the plus (+) marking (not a star) that authorizes filling certain DOT specification cylinders with certain gases to 110% of service pressure. Moreover, calculations of maximum or average wall stress (which Respondent did not perform) are required before these DOT cylinders may be marked with a plus sign. 49 C.F.R. § 173.302(c).

Fourth, RSPA has not proposed any change in the requirement that the minimum test pressure for a foreign cylinder is that "marked on the cylinder, but not less than 5/3 of any service or working pressure marking." 49 C.F.R. § 173.34(e)(Table). In a recent Notice of Proposed Rulemaking in Docket No. 98-3684 (HM-220), RSPA discussed a petition submitted by the Compressed Gas Association (CGA)

to change the test pressure from 5/3 times service pressure for currently authorized DOT specification seamless cylinders to 3/2 times service pressure for newly constructed DOT specification seamless cylinders, [which would have the effect of increasing] the filling limit for most of the new seamless DOT specification cylinders to that currently authorized for cylinders marked with a "+" sign (see 49 CFR 173.302(c)).

63 Fed. Reg. 58460, 58462 (emphasis added) (October 30, 1998). In this NPRM, RSPA explained that it

accepted the CGA proposal to increase the filling limits for new cylinders, in principle, but has chosen to limit the proposal for increased filling limits to metric-marked DOT specification cylinders. Additionally, RSPA has not changed the requirements in 49 CFR 173.302(c) for the current DOT specification cylinders, . . .

63 Fed. Reg. at 58463. Accordingly, Respondent's argument that RSPA "recognizes the safety of a 3/2 test pressure" misses the mark with respect to all (1) existing DOT specification cylinders and (2) non-DOT specification (i.e., foreign) cylinders. The only cylinders that would be allowed to be retested at 3/2 service pressure, under RSPA's proposal, are new metric-marked cylinders, to which additional requirements apply (i.e., ultrasonic testing), besides those DOT specifications allowed to be marked with a plus (+) sign when wall stress calculations are performed. See 63 Fed. Reg. at 58514-15. Respondent's appeal provides no basis for reducing the $2,340 penalty allocated to violation No. 2 in the Order.

In addressing the third violation, Respondent's appeal states that, although it used the incorrect shipping name of "Non-flammable gas . . . [e]mergency response to either would be exactly the same. I do not see how this could pose a serious threat to life or property." In this respect, a more significant fact is that, for each of the two gases shipped (carbon dioxide and krypton) Respondent actually used the correct identification number. See Exhibit 8 to RSPA's inspection/investigation report. From the identification number, an emergency responder can determine the proper first response from the North American Emergency Response Guidebook.

Respondent's appeal does not address the omission of an emergency response telephone number on these shipping papers, which is the more serious aspect of violation No. 3. The shipper's telephone number is necessary so that an emergency responder can obtain more detailed information about the hazardous material than is set forth on the shipping paper itself.

Upon further consideration, however, I conclude that the penalty allocated to this violation should be reduced. The penalty originally proposed in the Notice appears to have been analogized to a failure to prepare any shipping paper at all, which is a much more serious violation than the problems with Respondent's shipping papers. It is more appropriate to use the $2,600 baseline penalty in RSPA's guidelines for failing to provide an emergency response telephone number and apply the same reduction for corrective actions as previously applied in the Order. This produces a penalty of $1,680 allocated to violation No. 3, which, under all the circumstances, is considered an appropriate penalty.

In its appeal letter, Respondent also asserts that it requested a formal hearing in its February 25, 1998 letter. As explained in the Order, this request was untimely because it was not contained in Respondent's original January 14, 1998 response to the Notice, but rather in a subsequent letter more than 30 days after Respondent received the Notice. Respondent was advised in Appendix B to the Notice that its "right to . . . a formal hearing is waived if your reply is not received by the RSPA Office of Chief Counsel within 30 days of your receipt of the Notice of Probable Violation (§ 107.313)."

Findings

I have determined that there is sufficient information to warrant mitigation of the civil penalty assessed in the Chief Counsel's Order. I find that a civil penalty of $5,100 is appropriate in light of the nature and circumstances of these violations, their extent and gravity, Respondent's culpability, Respondent's lack of prior offenses, Respondent's ability to pay, the effect of a civil penalty on Respondent's ability to continue in business, and all other relevant factors.

Therefore, as modified herein, the Order of June 18, 1998, is affirmed as being substantiated in the record and as being in accordance with the assessment criteria prescribed in 49 C.F.R. § 107.331.

Respondent may pay this penalty in 15 monthly installments of $340 each, the same period as originally provided in the Order. The first $340 payment is due within 30 days of the issuance of this Action on Appeal, and each succeeding payment is due every 30 days thereafter until the entire amount is paid. If Respondent defaults on any payment of this payment schedule, the entire amount of the remaining civil penalty shall, without further action, become immediately due and payable as of the date the first installment is due.

Form of Payment

Each installment payment must be made in one of the following two ways:

1) by wire transfer, through the Federal Reserve Communications System (Fedwire), to the account of the U.S. Treasury. Detailed instructions are contained in the enclosure to this Order. Questions concerning wire transfers should be directed to: Financial Operations Division (AMZ-320), Federal Aviation Administration, Mike Monroney Aeronautical Center, P.O. Box 25770, Oklahoma City, OK 73125 (Telephone 405-954-4719).
(2) by sending a certified check or money order (containing the Ref. No. of this case) payable to "U.S. Department of Transportation" to the Financial Operations Division (AMZ-320), Federal Aviation Administration, Mike Monroney Aeronautical Center, P.O. Box 25770, Oklahoma City, OK 73125.

If the $5,100 civil penalty is paid in accordance with the terms of this Action on Appeal, no interest will be charged. If, however, the civil penalty is not paid in accordance with the terms of this Action on Appeal, the Financial Operations Division of the Federal Aviation Administration will assess interest and administrative charges, and it will initiate collection activities on the debt and those charges. Interest on the debt will accrue from the date of issuance of this Action on Appeal at the applicable rate in accordance with 31 U.S.C. § 3717, 4 C.F.R. § 102.13, and 49 C.F.R. § 89.23. Pursuant to those same authorities, a late-payment penalty of six percent (6%) per year will be charged on any portion of the debt that is more than 90 days past due. This penalty will accrue from the date this Action on Appeal is received. This debt and associated charges are also subject to referral to the Department of the Treasury for collection, and the Department of the Treasury may offset these amounts against any payment due Respondent.

Final Administrative Action

This decision on appeal constitutes the final administrative action in this proceeding.

 

/s/ Stephen Van Beek for
Kelley S. Coyner
Administrator

 

Date Issued: December 22, 1998

 

Enclosure

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